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The Radiomaster Pocket is an RC controller powered by two 18650 cells. The internal BMS is defective and does not balance the two cells according to this source. Other functionality (over/under voltage/current, and battery charging) appears to be operating correctly.

The original author fixed this with an external connection to a battery charger, I want an internal solution. Assuming the internal BMS's other functions work correctly, is there any electrical issue with attaching a balancing board to the battery contacts?

This would result in both the existing BMS and the balancing board being connected to the batteries. Since the balance board works by adding a small load to the cell with the greater voltage, I don't see how it would interfere with the existing BMS, unless I am missing something?

I found this no-name board online:

Image of an printed circuit board, with the text "18650 Lithium Li-ion Battery Balance Board" above, followed by "2S (2-Cell 7.4V/8.4V) Equalizing Current: 100mA"

Will it work safely?

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    \$\begingroup\$ We can't possibly assess if that is a safe and reasonable design. Do recall you likely bought it from some e-commerce platform without good manual or specifications. Also the minimal documentation says it cannot replace existing battery protection circuit. We don't know where the existing battery protection circuit is, i.e. do the batteries contain it or the existing board. \$\endgroup\$ Commented Apr 6 at 19:25
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    \$\begingroup\$ @Justme I wasn't clear, I haven't purchased any BMS/balance board yet. I understand it has no specifications, I was expecting an answer of either "Yes, those dirt cheap no-name boards work fine because the circuit is so simple" or "No, they're trash, you need X instead" The existing BMS is in the RC controller, that's what the blog post is debugging. It takes standard 18650 cells. \$\endgroup\$ Commented Apr 6 at 19:30
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    \$\begingroup\$ Well there is no schematics or any data to work on. They might be super excellent but then why would they keep it as a secret and not bother to tell how it works. They might not know themselves what they are selling. And regarding the cells, you can buy standard 18650 cells with or without protection. And finally, you need to reverse-engineer how the original device connects to the batteries to know if you can simply solder this on. \$\endgroup\$ Commented Apr 6 at 20:08
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    \$\begingroup\$ @Justme That's fair, but it's why I posted the question, in case anyone had any positive or negative experiences with this kind of board. Cell protection doesn't matter here because I'm asking about balancing between cells. I don't understand what you mean about reverse-engineering, it's two 18650 cells with moulded inserts and spring contacts. I know I can solder it on, I'm asking if there are any issues with using a second balance circuit on top of an existing BMS. \$\endgroup\$ Commented Apr 6 at 20:25
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    \$\begingroup\$ @Justme Yes, I understand I would have to asses what happens, which I why I went on an electronics forum to ask if anyone with experience in this area can share advice on if this specific balancing circuit is compatible with an IP2326-based BMS circuit. The blog author actually tried several ranges, and the translated comments showed it failing to balance even with voltages of 3.30V and 3.31V. So yes, there clearly are problems that are not resolved by equalizing first or maintaining balance. \$\endgroup\$ Commented Apr 6 at 21:25

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Top end (fully charged balancing) BMS circuits usually work by bypassing a portion of the charging current from the cell or cells that reach terminating voltage first. This only works when cells are well matched and start off with similar charge states. If the reduction in current is not enough to fully stop the "leading": cell charging the cell will continue charging at a reduced rate.
It will quite often be found that the balancing discharge FETs are able to handle a higher balance current than the installed discharge resistors allow. In such cases using smaller resistors to increase balance current to higher but still safe levels scan help. Resistors must be adequately power rated and all components must be heat-sunk adequately.

If the balance circuitry is faulty, as may be the case here, no resistor change helps, of course. Again: starting with well balanced and matched cells is necessary.

While, as others correctly say, working without circuit diagrams and specifications is "a bad idea", engineering often consists of solving under resourced challenges, and this is one such.

The device control IC is shown on the diagram in your linked article as shown here. Balance FETs are at top right. Balance resistors are not shown but must exist in some form. They seem to need to be inside the IC OR a single resistor may be used in the BATM line.

enter image description here

The article states that the BMS does not work at all - ie not just low-balancing but no-balancing.

I can only make an assessment based on experience moderated probability.
This will probably be good enough, but may not be.
Caveat Emptor :-) .

IF the new BMS works and IF the old BMS does not work at all then adding the new one in parallel should be acceptable.

enter image description here

If desired you could remove the existing balance resistors and/or the balance FETS, but, if they do not work at all in your case then leaving them intact is slightly safer.

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  • \$\begingroup\$ Amazing, thank you so much, I really appreciate the time that went into your answer:) \$\endgroup\$ Commented Apr 7 at 6:47
  • \$\begingroup\$ @Ferdai - as above - "Caveat Emptor". Please note the "maybes". I'd expect it to work OK. I'd happily try this myself. \$\endgroup\$ Commented Apr 7 at 7:37
  • \$\begingroup\$ I totally understand, I'm going to keep a very close watch with a multimeter and make sure it's all working safely before using it long term. I was 90% sure that a second balance circuit putting a few 100mA load wouldn't affect the internal BMS, and I'm glad I could get that confirmed:) \$\endgroup\$ Commented Apr 7 at 8:21

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